Motion Control: Where Mathematics & Physics Prevent Collisions

Incorporating electrical and mechanical engineering, software and hardware design, and drawing on insights gleaned from fields as diverse as biology, ethics, and psychology, robotics is a truly multidisciplinary domain.

Mathematics and physics are central, and intertwined, of course. And both are used to produce automation that doesn’t cause collisions.

In this post, we’ll take a high-level look at the basics of motion control, kinematics, and kinetics. Throughout, we’ll share links to useful resources for learning more about motion control and related concepts, from the A3 Archives and beyond.

What is motion control?

As its name implies, ‘motion control’ refers to the subfield of automation that’s concerned with achieving controlled motion of all the individual parts of an automated system. Controlling the motion of internal motors, gripper tips, gantries and all the other components of today’s complex automation requires an understanding of key physics concepts such as force, motion, and torque and the ability to apply complex control algorithms to real-world hardware.

Deployed successfully, motion control ensures that each part of the system is where it should at any given time, which ensures overall reliability and repeatability. 

‘Motion control’ is sometimes used in the strict sense of controlling the motion of motors alone, but in its broadest sense, the term encompasses all the parts of an automated system, such as grippers and gantries. In this wider sense, motion control incorporates path planning, kinetics and kinematics.  

A typical motion control system consists of three components: a motion controller, an amplifier and one or more motors.

Motion controllers are the brains of the operation, responsible for ensuring the motor performs according to the end-user’s requirements, including motor trajectory. Motion controllers have shrunk in size --and become smarter-- over recent years, enabling manufacturers to incorporate motion control intelligence in their designs in innovative and increasingly useful ways.